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Stucco or render is a substance utilized in construction made of simple material components, a binder and water. Stucco is added to a surface wet and becomes very hard to a very dense solid surface. It is used as a decorative top layer for ceilings, both inner and outer walls and as a sculptural and artistic material in architecture. Stucco is often used to go over top less visually appealing building components, such as concrete, cinder block, or clay brick, adobe or metal.
Stucco used as an exterior coating on a residential building.
Rock dash stucco used as an exterior coating on a house on Canada’s west coast. The chips of quartz, stone, and colored glass measure approx. 3-6 mm (1/8 – 1/4).
The difference in nomenclature between stucco, plaster, and mortar is based more on use than composition. Until the latter part of the nineteenth century, it was common that plaster, which was used inside a building, and stucco, which was used outside, would consist of the same primary materials: lime and sand (which are also used in mortar). Animal or plant fibers were often added for additional strength. In the latter nineteenth century, Portland cement was added with increasing frequency in an attempt to improve the durability of stucco. At the same time, traditional lime plasters were being replaced by gypsum plaster.
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A stucco face from the ancient Greek city of Ai Khanoum, Afghanistan, 3rd-2nd century BC.
Then with the introduction and development of heavy timber and light wood-framed construction methods, stucco was adapted for this new use by adding a reinforcement lattice, or lath, attached to and spanning between the structural supports and by increasing the thickness and number of layers of the total system. The lath added support for the wet plaster and tensile strength to the brittle, cured stucco; while the increased thickness and number of layers helped control cracking.
Stucco was still employed in the 1950s in molded forms for decorating the joints between walls and ceilings inside houses. It was generally painted the same color as the ceiling and used in designs where a picture rail or rat rail was in use.
Modern stucco is used as an exterior cement plaster wall covering. It is usually a mix of sand, Portland cement, lime and water, but may also consist of a proprietary mix of additives including fibers and synthetic acrylics that add strength and flexibility.3 Modern synthetic stucco can be applied as one base layer and a finish layer, which is thinner and faster to apply, compared to the traditional application of three-coat stucco.
Where stucco is to be applied to a structure of wood-framing or light-gauge steel framing, the framing is protected from moisture damage by applying a cement based primer, or a vapor-permeable, water-resistant weather barrier; typically an asphalt-saturated paper or one of a variety of manufactured plastic-based sheets, known as “building wraps” or “stucco wraps”. The properties of the weather barrier must not only protect the framing from rain and moisture, but at the same time allow the free passage of any water vapor generated inside the building to escape through the wall.
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